Prototype Integration Facility (PIF)

Rapid Prototype Solutions for Mission Readiness
Technical Data Package to First Article Inspection 1-4 Months

Ensuring Fleet Readiness with Parts Life Inc.

When mission-critical components become obsolete, delays can impact operational readiness. At Parts Life, Inc., our Prototype Integration Facility (PIF) in Moorestown, NJ, is designed to solve these challenges. The PIF provides rapid reverse engineering, prototyping, and manufacturing solutions to extend the lifecycle of military assets, ensuring warfighters have access to the parts they need—when they need them.

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Why Choose Parts Life, Inc.

Our prototype integration facility is designed to take missing, old or incomplete technical data packages to complete TDPs, Prototypes and Source Approval Requests.

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Technical Data Package Development

Reverse engineering, 3D modeling, Material analysis, and Source Approval Requests (SAR) for the Air Force, Navy, and Army.

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Rapid Prototype Development

Technical Data Packages to First Article Inspection in 1-4 Months

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Logistics & Lifecycle Management Support

Long-term sustainment planning to ensure continued part availability

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Advanced 3D Printing Capabilities

On-site prototype development for form, fit, and function

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Flexible, Short-Run Engineering & Manufacturing Jobs

Build to Print: RFQ to FAI 60 days

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ISO 9100 and AS9100D 8.3 Design and Development
Quality Management System

Quality is systematically integrated into every process and product we manufacture.  

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Advanced Testing Capabilities

Advanced in-house specialized testing processes

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Mobile On-Site Reverse Engineering

Reverse Engineering capabilities directly at your location

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Value-Added Engineering

Solutions designed for modernization, sustainment, and lifecycle extension

Our process

Prototype Approach: Engineering Precision from Concept to Production

At Parts Life Inc., our Prototype Approach ensures that mission-critical components are designed, tested, and manufactured with efficiency and precision. By integrating expert insights, iterative refinements, and cutting-edge manufacturing techniques, we accelerate time-to-market while reducing risks and costs.

Our 4-Phase Prototype Approach

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Phase 1: Facilitated Critical Design Reviews

Before production begins, we collaborate with engineering authorities and subject matter experts to ensure designs meet mission-critical requirements. Our structured review process uncovers potential challenges early, allowing for proactive adjustments that enhance performance and reliability. This early-stage collaboration ensures that every prototype is built on a foundation of expert insight and strategic planning.

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Phase 2: Smart Iterations for Seamless Prototyping

A great design is only as strong as its real-world feasibility. Our prototype phase integrates rapid design iterations with manufacturing best practices to refine components for cost efficiency and production viability. By leveraging real-time feedback and applying design-for-manufacturing principles, we minimize rework and ensure that each iteration moves closer to a fully optimized solution.

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Phase 3: Accelerating Innovation & Production Readiness

We bridge the gap between prototype and production by translating lessons learned into scalable manufacturing strategies. Our approach streamlines the transition from testing to full-scale deployment, incorporating innovative production techniques and enhanced testing protocols. This results in faster time-to-market, reduced costs, and superior product quality—keeping your mission on track without delays.

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Phase 4: Continuous Improvement Through Customer Feedback

We believe in ongoing refinement to meet evolving operational needs. Our structured feedback loops ensure that every phase of the prototype process aligns with customer expectations and manufacturing feasibility. By incorporating real-world insights, we deliver solutions that are not just functional but optimized for long-term performance and sustainability.

QUALITY ASSURANCE ENGINEERING LABORATORY

At Parts Life Inc., quality begins with design and is reinforced through every stage of production. Inside our Prototype Integration Facility, each part is modeled, validated, and inspected to meet strict technical data requirements. We develop and test machining setups for precision and consistency, and perform dimensional and material inspections using certified processes. For high-reliability parts, nondestructive testing—including magnetic particle and fluorescent penetrant inspection—verifies conformance to military specifications.

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FIRST ARTICLE INSPECTION

At Parts Life Inc., First Article Inspections confirm that each part meets design, material, and dimensional requirements before production begins. Conducted at our Prototype Integration Facility, every FAI includes a thorough review of drawings, certifications, and inspection data. Using calibrated tools and certified processes, we verify form, fit, and function. Whether for short runs or SAR submissions, our FAI process delivers traceable results and proven readiness.

MANUFACTURING CAPABILITY

At Parts Life Inc., we engineer parts for real-world production. In our Prototype Integration Facility, designers collaborate with machinists and quality teams to optimize each feature for accuracy, efficiency, and repeatability. Using 3D modeling, simulation, and rapid prototyping, we validate every design before machining begins. This approach reduces rework, accelerates delivery, and supports mission-ready sustainment for military platforms.

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Mission-Focused Engineering Support Starts Here

Gain direct access to technical experts who understand your mission. Our engineers collaborate with you to solve complex sustainment challenges, accelerate approvals, and deliver reponsive, mission-aligned manufacturable solutions that keep your programs on track.

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